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Cable Rewinding Machine
Cable Rewinding Machine

Cable Rewinding Machine

The Rewinding Machine is suitable for the rewinding of various types of cables, including power cables, communication cables, and control cables. It can handle different cable specifications and materials, effectively addressing issues such as looseness and uneven winding that may occur during production or transportation. This ensures that cables are tightly and neatly wound for easier packaging, storage, and transportation. The machine adopts a modular design concept, allowing flexible configuration of components such as pay-off and take-up devices, tension control systems, and length counters based on specific customer requirements. In terms of intelligent control, the machine is equipped with a high-resolution touchscreen HMI, enabling operators to easily and intuitively set rewinding parameters such as winding speed, tension, and measuring length. The built-in intelligent control system monitors key data in real time and automatically adjusts parameters based on cable specifications and operating conditions, ensuring stable and efficient rewinding with qualified output quality. Additionally, the rewinding machine features fault diagnosis and early warning functions. In the event of an abnormal situation, the system can quickly locate the fault point and issue alerts, effectively reducing downtime and improving overall production efficiency.
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Cable Mesh Winding Machine
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  • 1、Adaptable wire diameter range: 2-30mm
    2、Speed: max200m/min
    3、Meter counting accuracy: ±0.5%.

About Us
Zhangjiagang Dachen Machinery Manufacturing Co., Ltd.
Zhangjiagang Dachen Machinery Manufacturing Co., Ltd.
Zhangjiagang Dachen Machinery Manufacturing Co., Ltd. established in 1997, we are Custom Cable Rewinding Machine Manufacturers and Cable Rewinding Machine Company, specializes in the research, development, and manufacturing of cable production equipment. Located in Jinfeng Town, Zhangjiagang—recognized as a national-level sanitary city—the company operates a modern 10,000 m² production facility, with an annual output value exceeding 50 million yuan.
As a national high-tech enterprise and a "Specialized, Refined, Characteristic, and Innovative" SME in Jiangsu Province, Dachen employs over 60 professionals, including a strong team of senior engineers who account for more than 20% of the staff. The company is ISO 9001:2008 certified, with its production capacity and technical expertise ranking among the best in the industry.
Dachen Machinery offers complete cable production equipment solutions—including LAN cable lines, industrial cable systems, plastic processing machinery, and customized non-standard equipment. With in-house control over the entire development process—from mechanical structure to electrical systems—the company ensures fast delivery and tailored service. Dachen is trusted by customers for its outstanding cost performance, fine craftsmanship, and dedicated after-sales support.
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Industry knowledge

What is a Cable Rewinding Machine?

Definition and Core Functions of a Cable Rewinding Machine

1. Basic Concepts
A Cable Rewinding Machine is a specialized device used to rewind various types of cables, including power, telecommunications, and control cables. It can tighten and neatly rewind loose or unbalanced cables for easier packaging, storage, and transportation.

2. Wide Range of Applications
Power Cables: Large cross-section, high-temperature resistant cables.

Communication Cables: Fiber optic, coaxial, twisted-pair, etc.

Control Cables: Flexible, oil-resistant, abrasion-resistant, and other special specifications.

3. Key Technical Parameters
Applicable Wire Diameter: 2mm-30mm.

Maximum Winding Speed: 200m/min.

Metering Accuracy: ±0.5%.

4. Intelligent Control
Equipped with a high-resolution touchscreen HMI, operators can intuitively set parameters such as winding speed, tension, and metering length; the system monitors key data in real time and automatically adjusts to ensure stable winding quality.

Key Point Description
Basic Definition A dedicated equipment for re‑winding power, communication, and control cables, tightening loose strands into a compact, orderly coil for easier packaging, storage, and transportation.
Applicable Wire Diameter 2 mm – 30 mm, covering most common cable specifications.
Maximum Winding Speed Up to 200 m/min, meeting high‑volume production needs.
Meter‑Counting Accuracy ±0.5 % (approximately ±0.5 mm), ensuring precise output length.
Intelligent Control Equipped with a high‑resolution touchscreen HMI; operators can set winding speed, tension, and length in real time, while the system automatically monitors and adjusts key parameters.
Modular Structure Pay‑off, take‑up, tension control, and counting modules can be flexibly combined to match specific customer requirements.
Company Advantage Zhangjiagang Dachen Machinery Manufacturing Co., Ltd. is a nationally recognized high‑tech enterprise with over 60 professionals (senior engineers >20%), ISO 9001:2008 certified, annual output value exceeding CNY 5 billion, capable of full‑process custom development and rapid delivery.

Can a Cable Rewinding Machine significantly reduce the physical burden on operators?

Effects of Cable Rewinding Machine on Reducing Operator Physical Burden:
1. Automated Tension Control: The machine has a built-in tension control system that automatically adjusts the tension according to the cable specifications, avoiding the physical exertion caused by manual adjustment.

2. Modular Design Reduces Handling Difficulty: The modular structure allows for flexible combination of key components such as winding, unwinding, tensioning, and counting, distributing the weight of the equipment for easy on-site handling and maintenance.

3. One-Touch Touchscreen Operation: The high-resolution HMI allows operators to complete parameter settings, start-up, and shutdown operations with just a few clicks, eliminating tedious mechanical adjustments and manual recording.

4. Fault Diagnosis and Early Warning Function: The system can monitor anomalies in real time and locate fault points, providing early warnings and reducing manual intervention and physical labor caused by equipment failure.

Influence Factor Description
Automatic Tension Control The built‑in tension system automatically adjusts according to cable specifications, eliminating manual tension adjustments and reducing physical effort.
One‑Touch Touchscreen Operation The high‑resolution HMI allows operators to set parameters, start, and stop the machine with a few clicks, removing the need for cumbersome mechanical adjustments and manual record‑keeping.
Modular Design Reduces Handling Difficulty Key components are modular, distributing weight and making on‑site moving and maintenance easier.
Fault Diagnosis & Early Warning Real‑time fault detection and location alerts minimize manual troubleshooting and downtime.
Company Technical Support Dachen’s strong R&D team and comprehensive after‑sales service provide rapid on‑site debugging, further lowering operators’ workload.

Why do cables break when using a Cable Rewinding Machine?

Common Causes of Cable Breakage When Using a Cable Rewinding Machine:

1. Improper Tension Setting: Excessive tension can cause the cable to be subjected to stress beyond its limits during winding, leading to micro-cracks and eventual breakage.

Solution: Utilize the machine's automatic tension adjustment function, based on the cable's material and specifications, to ensure the tension remains within a safe range.

2. Excessive Winding Speed: High-speed winding can cause the cable to experience impact during the moment of stress, especially for flexible or thin-walled cables, making them prone to breakage.

Solution: Set the winding speed appropriately based on the cable diameter and material characteristics, using segmented acceleration methods if necessary.

3. Cable Quality Issues: Cables with defective raw materials, aging, or dampness are more prone to breakage during winding.

Solution: Conduct quality inspections on the cable before use to ensure it meets standards before winding.

4. Improper Equipment Maintenance: Wear or insufficient lubrication of key components such as winding rollers, tension devices, and counters can lead to uneven stress on the cable, causing breakage.

Solution: Follow the regular maintenance plan of Zhangjiagang Dachen Machinery Manufacturing Co., Ltd., replace worn parts in a timely manner, and keep the equipment in good operating condition.

Possible Cause Manifestation Preventive Measures
Excessive Tension Setting Cable experiences stress beyond material limits during winding, leading to micro‑cracks and eventual breakage. Use the machine’s automatic tension control based on cable material and specifications to keep tension within safe limits.
Too High Winding Speed High speed creates impact forces, especially on flexible or thin‑walled cables, causing breakage. Set winding speed according to cable diameter and material; consider staged acceleration or keep speed below 150 m/min when necessary.
Cable Quality Issues Defective raw material, aging, or moisture‑absorbed cables are prone to break during winding. Perform quality inspection before winding to ensure cables meet standards.
Insufficient Equipment Maintenance Worn or poorly lubricated winding rollers, tension devices, or counters cause uneven tension, leading to breakage. Follow Dachen’s regular maintenance schedule, replace worn parts promptly, and keep the machine in optimal condition.
Improper Winding Path or Guidance Misaligned guide rollers or uneven guidance generate localized stress concentrations. Use the machine’s visual adjustment features during commissioning to ensure proper alignment and smooth guidance.

Frequently Asked Questions (FAQ)
Q1:What are the maximum winding diameter and winding speed of the machine?

A:The standard model has a maximum winding diameter of approximately 800mm, and the winding speed is adjustable from 0.5 to 30m/min; the high-speed automatic model can reach 50m/min, meeting the needs of mass production.

Q2:Does Dacheng Machinery's equipment support PLC/SCADA automation control?
A:All new winding machines are equipped with a PLC control box, supporting fieldbus, supervisory control and data acquisition (SCADA), and remote diagnostics, facilitating flexible production and data acquisition.

Q3:How are delivery times and customized services arranged?
A:The delivery time for standard models is approximately 30 days; customized solutions (such as special winding diameters, dedicated drives, and proprietary software) have a delivery time of 45–70 days, with on-site commissioning and training provided before delivery.

Q4:What are the after-sales service and spare parts supply policies?

A:Dacheng has 5 after-sales service centers nationwide, providing a 1-year free warranty and lifetime technical support; key components (motors, gearboxes, control boards) can be shipped within 48 hours.