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Cable Tape Pay-Off Machine
Cable Tape Pay-Off Machine

Cable Tape Pay-Off Machine

The Tape Pay-off Machine is driven by an AC motor and equipped with a constant-tension control system, offering stepless tension adjustment within the range of 5–50 N. It supports tape rolls with widths of 10–200 mm and outer diameters up to 500 mm. The machine includes breakage and tape-out alarms, and is compatible with a variety of materials such as aluminum foil, paper tape, and polyester tape. With smooth, low-noise operation, it can be precisely synchronized with main equipment like cabling machines and extruders. This makes it a reliable solution for stable tape feeding during cable shielding and insulation wrapping processes.
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Zhangjiagang Dachen Machinery Manufacturing Co., Ltd.
Zhangjiagang Dachen Machinery Manufacturing Co., Ltd.
Zhangjiagang Dachen Machinery Manufacturing Co., Ltd. established in 1997, we are Custom Cable Tape Pay-Off Machine Manufacturers and Cable Tape Pay-Off Machine Company, specializes in the research, development, and manufacturing of cable production equipment. Located in Jinfeng Town, Zhangjiagang—recognized as a national-level sanitary city—the company operates a modern 10,000 m² production facility, with an annual output value exceeding 50 million yuan.
As a national high-tech enterprise and a "Specialized, Refined, Characteristic, and Innovative" SME in Jiangsu Province, Dachen employs over 60 professionals, including a strong team of senior engineers who account for more than 20% of the staff. The company is ISO 9001:2008 certified, with its production capacity and technical expertise ranking among the best in the industry.
Dachen Machinery offers complete cable production equipment solutions—including LAN cable lines, industrial cable systems, plastic processing machinery, and customized non-standard equipment. With in-house control over the entire development process—from mechanical structure to electrical systems—the company ensures fast delivery and tailored service. Dachen is trusted by customers for its outstanding cost performance, fine craftsmanship, and dedicated after-sales support.
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Industry knowledge

What is the working principle of the CableTapePay-OffMachine?

Working Principle Overview
1. Constant Tension Drive System: The machine uses an AC motor drive with frequency converter speed regulation to achieve stepless tension adjustment within the range of 5-50N. The constant tension control unit monitors the reel speed and tension in real time and automatically compensates to ensure that the tape maintains the set tension at all times.

2. Reel and Guide Rail Connection: Utilizing a dual-wheel tension unit and adjustable guide rails, the reel diameter can reach 500mm, adapting to tape widths of 10-200mm. When the reel rotates, the guide wheels synchronously support the tape, preventing deviation or slippage.

3. Intelligent Alarm and Synchronization Function: It features a broken wire/tape depletion alarm, immediately stopping the machine for protection upon detecting an abnormality. Through an external signal interface, it can achieve precise synchronization with main equipment such as wire strippers and extruders, achieving continuous and stable tape feeding.

Key Element Description
Constant‑tension drive system Uses an AC motor with variable‑frequency speed control to achieve seamless tension adjustment within 5 – 50 N; closed‑loop control keeps tension constant
Reel and guide rail coordination Dual‑roller tension unit and adjustable guide rails synchronously support the reel, accommodating tape widths 10 – 200 mm and outer diameters up to 500 mm, preventing drift or slip
Intelligent alarm & synchronization Equipped with breakage/tape‑out alarms that stop the machine immediately on abnormal detection; external signal interface enables precise synchronization with stranding machines, extruders, etc.
Variable‑frequency speed & tension amplification A universal VFD provides tension amplification and fine‑tuning, suitable for various materials such as aluminum foil, paper tape, and polyester tape

What are the advantages of using the CableTapePay-OffMachine compared to manual wire feeding?

Advantages compared to manual tape feeding:

1. Higher tension accuracy: Manual tape feeding relies on experience for adjustment, resulting in large tension fluctuations; the machine's constant tension system allows for fine adjustments of ±0.5N, significantly improving coating quality.

2. Efficiency and noise reduction: Automated tape feeding can reach speeds of up to 4m/s and uses low-noise motors, with operating noise below 65dB, far lower than the noise and labor costs of manual operation.

3. Safety and reliability: Automatic stop upon tape breakage prevents tape tearing, reducing equipment damage and personnel injury risks; manual tape feeding lacks real-time monitoring and is prone to accidents.

4. Synchronous coordination: The machine can be started/stopped synchronously with the main equipment via PLC/Modbus, ensuring seamless connection between tape feeding, shielding, and insulation coating processes, improving the overall automation level of the production line.

Advantage Dimension Specific Performance
Tension accuracy Constant‑tension system delivers ±0.5 N fine‑tuning, markedly improving wrapping quality
Production efficiency Automated feeding speed can reach up to 150 m/min, far exceeding manual operation
Safety & reliability Automatic stop on breakage or tension anomaly reduces equipment damage and operator injury risk
Synchronous coordination Can be linked via PLC/Modbus to main equipment for simultaneous start/stop, achieving full‑line automation

How to select a machine to match different cable specifications?

1. Tape Width and Outer Diameter Matching: Select the appropriate reel outer diameter (maximum 500mm) and tape width (10-200mm) based on the cable's outer diameter to ensure the reel can fully accommodate the entire roll of tape.

2. Tension Range and Material Characteristics: For different materials such as aluminum foil and polyester tape, refer to their optimal tension range; select a model with adjustable tension of 5-50N to prevent tape tearing or loose wrapping.

3. Drive Power and Speed ​​Requirements: High-speed production lines require a motor of 750W or higher, coupled with frequency converter speed control to achieve a wire feeding speed of 4m/s; low-speed, precision packaging can choose a model with slightly lower power.

4. Control Method and Interface: If a PLC or SCADA system is already in place, it is recommended to select a model with a Modbus/RS485 communication interface for easy overall production line synchronous control.

Selection Factor Key Parameter
Tape width & reel outer diameter Ensure machine’s reel outer diameter ≤ 500 mm and tape width 10 – 200 mm to suit various cable outer diameters
Tension range For aluminum foil, polyester, etc., the safe tension window is 5 – 50 N; special materials may require a higher upper limit
Drive power & speed Large‑diameter reels (≥ 400 mm) recommend a ≥ 1.5 kW AC motor; VFD enables speeds from 0 – 150 m/min
Control interface For synchronization with main equipment, prioritize models with PLC/Modbus or Profinet communication interfaces

Frequently Asked Questions (FAQ)
Q1:What is a Cable Tape Pay-Off Machine, and what processes is it suitable for?

A:This machine is used for tape feeding, tension control, and seamless rewinding in cable production. It enables efficient and precise feeding during stranding, sheathing, and armoring processes.

Q2:What cable specifications can Dachen Machinery's LAN cable production line produce?
A:It can produce various specifications including 0.5mm-6mm wire diameter, single-core/multi-core, shielded/unshielded, etc., supporting high-speed automated production.
Q3:What integrated solutions does Dachen Machinery offer for industrial cable systems?
A:It provides complete production lines from wire pretreatment, stranding, sheathing, armoring to finished product winding, and can be modularly combined according to customer needs.

Q4:What types of plastic processing machinery does Dachen Machinery offer?

A:Mainly plastic extrusion, sheet, film, injection molding, and related cooling and cutting equipment to meet the processing needs of cable outer sheaths and other plastic products.